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Rapid Prototyping

Rapid Prototyping

Rapid Prototyping

Rapid Prototyping

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Providing Superior Quality Custom Manufacturing From Prototyping Technologies

Offering precision-focussed Prototypes, 3D Modeling, and Quality Analysis Services for over 15 years to customers across multiple industrial domains within domestic & international markets.

Certifications
Certifications
Certifications
Certifications
Certifications
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Prototyping for Scalable Manufacturing Solutions

We specialise in rapid prototyping for industries like Automotive, Defence, and Healthcare. With 16+ years of expertise in prototyping, we deliver only high-quality, cost-effective solutions using CNC machining, silicon moulding, sheet metal fabrication, and additive manufacturing.

Our services include 3D models, functional prototypes, and post-processing solutions like anodising and chrome plating. Our expertise extends to reverse engineering and spare part fabrication.

Our precision-engineered solutions are efficient, and scalable production is made possible through satellite factories, rapid tooling, and 3D printing.

Our Process

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3D PROTOTYPING & QUALITY ANALYSIS

  • CAD Data Obtaining
  • Programming
  • Production
  • Finishing Treatment /Post Processing
  • QC & Delivery- We follow a consistent quality parameter under a continually improving effectiveness of the Sphinx Quality Management System
2

VALUE ENGINEERING & PRODUCT OPTIMISATION

  • Value engineering
  • Product optimisation & recheck design
3

PROJECT HANDOVER

Prototyping Solutions for Every Stage

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Ideation

Transform your ideas into reality with Proof-of-Concept prototypes. Keep the conceptualisation process on track, ensuring ideas flow seamlessly through the product design phase.

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Showcase Models

Create presentation models that closely resemble the final product to captivate focus groups, trade show audiences, or marketing teams. These models can be seen, held, and examined from every perspective.

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Functional Models

Develop functional prototypes to rigorously test and refine your designs. Evaluate materials, properties, tolerances, form, fit, function, and working mechanisms to perfect your product

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Fabrication-ready

Design engineering prototypes that are production-ready. Ensure functionality, manufacturability, and viability by validating through multiple testing and approval phases.

Our Services

We provide custom prototyping services that are equipped for functional testing. Our prototypes are concluded after the finishing processes are done. We are experts at custom-made full-scale models and display prototypes tailored to meet customer requirements.

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Additive Manufacturing (AM): 3D Printing- Polymer & Metal

Our solutions include advanced 3D printing that delivers rapid and cost-effective solutions across FDM, SLA, SLS, DMLS, MJF, and DLP technologies. Our prototypes have high-quality finishes achieved with post-processing mechanisms like sanding, vapor smoothing, and electroplating. We utilise cutting-edge plastics, metals, and ceramics for complex, low-volume production. Internationally engineered machinery allows us to deliver high-performing parts, rapid iteration, and superior manufacturing efficiency.

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CNC Machining: Plastic & Alloy Materials

Our CNC machining services deliver plastic and metal parts with ±0.05mm accuracy using advanced milling (3-axis, 5-axis), turning, drilling, tapping, and EDM. We utilise materials like ABS, Nylon, Polycarbonate, Aluminium, Steel, and Titanium. We ensure high-quality, quick-turn solutions with 24/7 operations, ISO 2768 tolerances, and capacity from 1 to 10,000 pieces across sectors like automotive, mobility, defence, and consumer electronics. We do global shipping.

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Vacuum Casting/Silicon Rubber Moulding

Our vacuum casting services are cost-effective, high-precision, made for low-volume parts for prototyping, and testing compatibility, and meant for small-batch production. We create master patterns for silicone moulds, casting polyurethane resin under vacuum for superior quality using SLA 3D printing or CNC machining. We offer materials mimicking ABS, PP, rubber, and FR or food-grade options. With custom finishes and fast turnaround, we deliver up to 50 parts in 7-15 days, bridging prototyping and full-scale manufacturing.

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Sheet Metal Fabrication: Complex sheet metal prototype development

Our Sheet Metal Fabrication Services are for diverse industries, leveraging advanced capabilities like laser cutting, CNC bending, welding, and powder coating. Our expertise encompasses stainless steel, brass, copper, and aluminium, with state-of-the-art equipment such as the Trumpf CNC Laser 2kW. From electric panels to enclosures, we promise fast turnaround, superior finishes, and DFM-optimised designs for cost-efficient, high-quality production.

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Fibre-reinforced polymer (FRP)

Our high-performing FRP coating and structural reinforcement solutions, enhance durability and resistance to corrosion, wear, and environmental damage. Our coatings, tailored for metal, concrete, and wood, offer custom thickness, colour, texture, and features like anti-slip and UV resistance. We reinforce columns, walls, and slabs with non-intrusive FRP systems, meeting global standards for seismic retrofits, blast mitigation, and underwater repairs.

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3D Scanning

We are proficient in 3D scanning and reverse engineering, converting physical objects into precise digital models. We use handheld 3D scanners for smaller parts or automated systems for larger, complex components. The scan generates a triangular mesh, which we expertly refine into editable solid models, enabling further design modifications and manufacturing. Our engineers specialise in semi-automatic, automatic surfacing, and manual redrawing techniques, ensuring that each CAD model meets exact specifications. We employ advanced software to optimise the mesh and deliver a fully functional CAD file.

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Reverse Engineering

Our reverse engineering services support replacement of obsolete parts, design improvement, data regeneration, rapid prototyping, and custom jig development. We cater to diverse industries, including automotive, aerospace, defence, medical, and consumer goods. With a commitment to precision and cutting-edge technologies, we ensure efficient, accurate solutions tailored to your project needs.

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Custom Finishing

Post-processing finishes are important in the process of developing a fully functional and well-developed prototype. At Sphinx Worldbiz, we conclude the prototypes with integrated parts finishing services in-house to ensure the colour, gloss, texture, surface finish of the prototypes such as painting, anodising, chrome plating, and powder coating.

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Our USP

  • Our facility includes large-bed machines to handle a variety of customer requirements, accommodating diverse project sizes.
  • We provide sheet metal fabrication services for intricate designs, utilising actual tooling methodologies to ensure precision and high-quality results.
  • Our CNC machining capabilities extend to a wide range of materials, enabling us to meet diverse project needs.
  • We have a comprehensive infrastructure with over 50 in-house machines, facilitating complete prototype development.
  • Our commitment to quality includes the use of high-quality, modern machinery sourced from various international suppliers.
  • We partner with reliable courier services to ensure the prompt delivery of finished prototypes, with dispatch within 24 hours of completion.

We uphold strict European critical tolerance criteria thus, positioning us among India's top engineering service providers for the global market.

Automotive Projects That We Have Executed

Interior Parts Prototype
  • gearDashboards
  • gearConsoles
  • gearAir Vents & Ducts
  • gearSteering Wheel
  • gearCentral Control Panel
  • gearArm Rests
  • gearDoor Panels
  • gearSpeaker Grilles
  • gearSwitch Plates
  • gearA, B, C & D Pillars
  • gearTrim Pieces
Exterior Parts Prototype
  • gearBumper
  • gear Grilles & Grille Covers
  • gearEmblems & Plates
  • gearHeadlights
  • gearTaillights
  • gearFog lamps
  • gearMirror housings & Mounts
  • gearDoor Handles
  • gearSpoilers & Air Dams
  • gearTrunk Lids
  • gearDoor Handles
  • gearChrome trim
  • gearFenders & Fender Liners
Functional Parts Prototype
  • gearAir components
  • gearAir filter housing
  • gearEngine cover
  • gearShifting device lid

Technologies We Work On Polymer

Selective Laser Sintering (SLS)

Selective Laser Sintering (SLS) is one of the most widely used manufacturing techniques for low-volume production of nylon material parts. The process fuses the powder raw material using a laser. Materials available for this process are similar to injection molded polyamides with glass-filled types and polystyrene. SLS is a relatively new technology that has so far been used for rapid prototyping. Its most common application is in prototype parts early in the design cycle, such as investment casting patterns, automotive hardware, and end-use parts for aerospace, military, etc.

Stereolithography (SLA)

Stereolithography (SLA) is the earliest developed 3D Printing technique. The process utilizes a laser beam to cure a photopolymer liquid resin layer by layer. Materials for SLA are similar to those available for the Injection Molding process. Properties achieved are similar to ABS, Polypropylene (PP), Transparent Polycarbonate (PC), Food grade, Medical grade, and Flame-retardant grade materials. With large industrial-size SLA machine build platforms, the overall 3D Printing time required for the majority of projects ranges from 1 to 3 days.

Multi Jet Fusion (MJF)

Multi Jet Fusion (MJF) uses an inkjet array to selectively apply fusing and detailing agents across a bed of nylon powder, which are then fused by heating elements into a solid layer. After each layer, powder is distributed on top of the bed and the process repeats until the part is complete.

PolyJet Printing

PolyJet printing is a rapid prototyping process that uses additive manufacturing. The printers have two or more jetting heads (one set for the model and one set for the support material) that spray outlines of the part, layer by layer.

Digital Light Processing (DLP)

Digital Light Processing (DLP) is similar to Stereolithography. It uses a more conventional light source, such as an arc lamp with a liquid crystal display panel, applied to the entire surface of the vat of photopolymer resin in a single scan. This makes DLP faster than SLA.

Fused Deposition Modeling (FDM)

Fused Deposition Modeling (FDM) is a 3D printing process that creates objects layer by layer using thermoplastic filaments. Starting with a CAD design, the filament is heated, extruded through a nozzle, and deposited in thin strands, cooling and solidifying to form each layer.

Vacuum Casting

Vacuum Casting, also known as Silicon Moulding, RTV, or Rapid Tooling, is ideal for producing high-quality, durable, and accurate parts for competitive market timelines. This process is perfect for R&D testing and short-run production.

CNC Machining

CNC Machining offers precision machining and sheet metal fabrication with advanced capabilities like laser cutting, plasma and waterjet cutting, CNC bending, and power coating. Our expertise spans materials such as stainless steel, aluminum, brass, and copper.

Rubber and Silicon

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Technologies We Work On Metal

Metal 3D Printing

Metal 3D Printing- The list of materials we use includes Titanium Alloys (Ti6Al4V, Ti6Al4V ELI, CP Ti), Nickel Alloys (IN718, IN625, Hastelloy X), Aluminium Alloy (AlSi10Mg), Stainless Steels (17-4 PH, 15-5 PH, 316L, Corax), Cobalt Chrome Alloys (MP1 and SP2), and Maraging Steel.

Sheet Metal Fabrication

Our expertise covers a range of materials, including stainless steel, steel, brass, bronze, copper, and aluminium, with cutting-edge facilities like the Trumpf CNC Laser 2kW cutting machine for exceptional accuracy.

Selective Laser Melting (SLM)

Selective Laser Melting (SLM), also referred to as Laser Powder Bed Fusion (LPBF), is a metal component additive manufacturing technique developed to melt and fuse metallic powder material via a high power-density laser. Materials include Aerospace-grade Titanium Alloys, Nickel-based Alloys, Steel Alloy, or Maraging Steel.

Our Achievements

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100+ Dedicated Prototyping Experts
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20+ Countries Served 500+ Happy Clients
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300+ Average Projects Delivery Very Month
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15+ Years in Business for Prototyping
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One of a Kind in India CNC Technology and Largest SLA Machine of Bed Size of more than 1000 mm
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QC of Each Part Conducted Before Delivery
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Your Preferred Prototype Manufacturer in India and Abroad

  • One stop solution for all types of Materials like Plastic Sheet Metal, Rubber, and Metal
  • All technologies available in-house
  • Wide range of finishes and materials are available
  • Certifications ISO, TISAX, TUV, TUD, Duns certified prototype supplier to ensure that your project meets strict quality specifications.
  • One-to-one support service by a technical team, quick response within a few hours.
  • Most competitive prices in the market, nearly 25-30% lower than international market.
  • Comprehensive capabilities include in-house machining and integration of manufacturing resources across India.
  • An experienced team of engineers and flexible production methods mean faster manufacturing and shorter lead times.
  • More than one decade of experience in Prototyping.

Our Industrial Presence

  • gearAutomotive and Mobility
  • gearConsumer Goods
  • gearMedical Devices and Healthcare
  • gearAerospace and Defence
  • gearLifestyle
  • gearAgriculture
  • gearAutomation and Robotics
  • gearGeneral Engineering
  • gearGeneral Engineering
  • gearOil and Gas

Our Clients

Our Testimonials

Let’s hear what some of our clients have to say about us.

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Learn More About the Prototyping Process

Narendra Singh Surana's book "The Prototype Development Process: A Peace of Mind in Engineering Design" guides readers through the field of engineering. It focuses on prototype development and combines technical expertise with a mindset that encourages resilience, creativity, and calmness in the face of challenges. The book is a concise yet profound resource for both experienced professionals and aspiring engineers and by following this guide, you can learn to turn obstacles into opportunities and uncertainty into a source of creativity.

We're just a call away from giving you an instant quote on providing superior quality on-demand prototypes for your business.

FAQ

Sphinx Worldbiz gives you instant pricing and lead times for your custom parts. However, you can upload your 3D CAD file on our ‘Get a Quote’ form or send your 3D CAD file(s) directly to info@sphinxworldbiz.com and we’ll respond within 24 business hours of receiving an RFQ. Should there be any delays, we will notify you as soon as possible.

We prefer 3D CAD file in format in STEP, IGES, X_T or STL. 2D CAD drawings with reference dimensions in format DWG and PDF. All of our prototyping services processes are dependent on solid 3D CAD models.

At Sphinx Worldbiz, we assign a technical sales manager and a lead project engineer for each project, who will be there from project launch to the delivery of your prototypes.

Sphinx Worldbiz’s custom prototyping services are renowned for delivering innumerable unique designs over the last 16 years and customer information confidentiality is a strict policy within our services scope. We are open to sign an NDA with customers who require this documentation.

There are no minimum order quantity requirements at Sphinx Worldbiz. Our services can support your scale from one-off prototypes all the way to mid- and high-volume production.

CNC Machining, Urethane Casting, 3D Printing, Sheet Metal, Finishing Service.

At Sphinx Worldbiz, our custom prototyping services include integrated parts finishing services in-house to ensure the colour, gloss, texture, surface finish of the prototypes such as painting, anodising, chrome plating, and powder coating.

Rapid prototyping helps to:

• Test and validate design concepts faster.
• Identify issues early and make improvements before mass production.
• Save time and reduce development costs.
• Improve collaboration between design and engineering teams.
• Shorten time-to-market for new products.

We offer a range of materials depending on your requirements, including:

• Plastics (ABS, PLA, Nylon, etc.)
• Metals (Aluminum, Stainless Steel, etc.)
• Composites
• Rubber-like materials

Our team will recommend the best material based on your prototype’s functionality, durability, and performance needs.

If you’re in the early stages of product development, need to test and refine a concept, or want to validate a design before full production, rapid prototyping is an ideal solution. Our experts can help you assess if this service fits your specific project needs.

To get started, simply reach out to our team with a description of your project. We’ll guide you through the process, from design and material selection to prototype development and testing. You can submit your CAD files, or we can assist you with design development.

Clients will want to know how your service can help them get to market faster. You can discuss how rapid prototyping minimizes delays and allows for quick feedback cycles, reducing time-to-market.

Yes, one of the key benefits of rapid prototyping is flexibility. After testing, if modifications are needed, we can quickly adjust the prototype to address any design issues or changes in functionality.

Absolutely! After prototyping, we offer design feedback and optimization services to refine the model for functionality, performance, and manufacturability. Our goal is to ensure your prototype is ready for the next stage of production.

Vacuum casting can be used to closely simulate final injection molded parts or finished products, it’s good option for Low Volume Manufacturing/Short Production Runs. Generally, it outputs 12-15 pieces before degradation. Generally, it depends on the part complexity and selection of material.

The vacuum equipment can hold 2.0M x 1.2M x 1.0M mold specifications. After that its gravity pouring is also available.

We will keep your injection molding mold for reuse for 3 months. This period can be extended upon your request by 6 months.

Many clients might not have a fully designed CAD file ready. Offering design assistance or reverse engineering services can attract more clients who are still in the early stages of product development.

Potential clients will want to know how precise your rapid prototyping service is. Discuss your capabilities in terms of accuracy, detail, and the range of prototype sizes and complexity you can handle.

Clients care about the quality and performance of the prototypes. Talk about the quality control processes, materials you use, and any testing or validation done to ensure the prototype meets expectations.

Many clients might not need large quantities for initial testing. Offering flexible options for small-batch prototyping can make your service more attractive to clients testing their product in the early stages.

Highlight the industries you serve (e.g., automotive, medical, consumer electronics, etc.) to appeal to potential clients from these sectors. Tailor the message to show your expertise in their specific field.

Clients may want to make adjustments after seeing the prototype. Highlight your flexibility in accommodating revisions or adjustments, which can be a major selling point.

This is your opportunity to highlight your unique selling points (USPs). Whether it’s your fast turnaround, advanced technology, exceptional customer service, or industry expertise, make it clear why your service stands out.

Explain your capacity to handle projects of varying sizes, from one-off prototypes to larger-scale orders, which can appeal to both startups and larger companies.